Friday, May 18, 2018

A Superior Sawhorse

Everybody needs a couple of good sawhorses, if you do any kind of outdoor work. Here is a very useful design from Mother Earth News's "The Home Hardware Handbook". It is a very useful design for cutting dimension lumber with the portable circular saw. On a conventional sawhorse this is usually a dodgy operation with respect to safety and the accuracy of your cuts. This design addresses both of those concerns.

Of course no one ever builds just one sawhorse, you need two, one to support the long end of the board you are cutting, right. When thinking of this it crossed my mind that nowadays when I build something outside or for framing, I use 2 X 6's as much as I use 2 X 4's especially for exterior framing and anything requiring superior strength. To this end, the second sawhorse should be made 2" wider than the above design so both sizes can be cut with the same degree of safety and accuracy and still have the long outboard end supported.

The design below has had the width measurements adjusted to accept 2 X 6's for safe crosscutting. I was too lazy to make a new drawing, ha ha.